02-29-2016, 04:04 PM . The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. This speeds up call making and requires less tools to make calls. February 28, 2013 @ You can now trim off any excess to be smooth with the width of the band. July 27, 2014 @ How to make a custom duck call jig. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. Duck call Inserts Kwack Wacker Classic. $6.75. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. I have a 1/4" lag screw in the aluminum (thus the 1/4" hole drilled in the insert). Thank you for visiting. Duck Call Making Supplies . Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. Our Price: $3.50 . Notch Depth: .40″. Was wondering if ya’ll could make a custom jig for me? 75. Cut the end and excess material from the jig. We are so proud of our public jig, that ALL of our calls that we offer are made right from our public jigs! Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. Thanks for your help,Chris, pintail Duck Call Jigs . Duck Call Bands will make a lovely addition to any duck call barrel. This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″  under the reed. A rough estimate on price? Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal Double reeds are more natural for new callers to blow. Our duck call insert blanks already have a 5/8″ tenon. Browse our store to find your duck, goose and crow call … Duck Call Jigs Specs . In this video I cover the basics of turning a duck call insert on a lathe. Ryan Van Leuven Subtract 1/16th inch from the circumference. The sharp cut at the end of the toneboard can also be rounded over a bit. $4.99 shipping. Just send us a request and if we can make it happen we certainly will!! Duck Call Bands, Mandrels, Pins, and More *NOTE*: Field Staff Discount coupon codes will not be accepted on any call parts. $64.22 $ 64. A very light (1000 grit) sanding is usually all the needs to be done. If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. $6.75 $ 6. 5.0 out of 5 stars 2. $4.99 shipping. What makes Pintail Waterfowl’s Public duck call jig unique from other public jigs on the market? Legendary Proven Meat Call. A friend of mine at work makes duck and turkey calls in his spare time at home. Mount the insert into a duck call jig. Duck call Inserts Kwack Wacker Smokin Hen Timber Call. Duck Call Inserts. Duck Call Tone Board Jig. Duck Call Tone Board Dimensions. Ryan Van Leuven Duck Call Jigs. We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. These issues usually pertain to having too small of an exhaust port or minor sanding. $4.99 shipping. 9 sold. The colors include Green, Black, Bourbon, Clear, Red, and Smoke. Chris, please give us a call during the week and we can help you out with this. Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. Louisiana Style Duck Call Jig Duck Call Jig Plans . Our Price: $8.00 . Like Grassy Creek Calls on Facebook. Gaston makes Arkansas-style calls, the standard design for modern duck calls. 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs Specialty Duck Call - Single Reed Open Water. Single reeds are more versatile with what you can do with them but suggested for the seasoned caller. Click for larger image. 4:35 pm. Duck Call Tone Board Diagram . Duck Call Tone Board Jig. $4.99 shipping. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . 75. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. Essentially we created a custom jig, then released it as our public jig! Ready for sanding, polishing and installing reed and cork. We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. The call consists of 4 pieces. pintail The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … If you make a similar jig, just make sure it screws into the insert less than 1.5" so you don't hit it with your saw. Duck Call Insert Polycarb Magic Hen CLEAR 3-Pack Pro Tuned O-Ring Double Reed . Our public duck call jig (toneboard jig) has a real ducky sound. $4.99 shipping. Duck Call Jigs For Sale . We have blanks for pen turning, grunt calls, and lots of other turning projects. We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. Ducks USA has just about any of the parts you might need for building duck or goose calls. 4 watching. Browse our store to find your duck, goose and crow call needs. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. This web site uses cookies to improve your experience. 4.5 out of 5 stars 49. Specs and details on Pintail Waterfowl’s Duck Call jigs. Echo Diamondwood Timber Double Reed Poly Insert Duck Call. Our Price: $2.75 . Pintail Waterfowl Jig. We designed this jig from scratch. Tone Board Jig For Sale . $6.75 $ 6. If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. .623-.624" diameter tenons are best suited for our fixturing. The barrel is the hollow body of the call into which the caller blows. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. These taper down to 1/4″ of the course of 1.5″ (fig C) These taper down to 1/4″ of the course of 1.5″ (fig C) Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B) Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. The barrel forms the structure of the call and holds the other pieces. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. Posted: April 26, 2017. Here is how the insert screws onto the jig. These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). The Waterfowl Company 803.757.8064 thewaterfowlco@yahoo.com 75. Tags: acrylic, center finder, center punch, collet chuck, cork, drill stop collar, duck call, duck call jig, insert, lanyard, parting tool, polish, reed, sanding pads, wet sand. We didn’t just crank our a jig and call it a public jig. Duck Call Blanks. Most say the sound is very “ducky”. Specialty Duck Call - Single Reed Open Water. Measure the circumference of the barrel at its thickest point on the outside of the barrel. Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). Toneboard Channel Diameter: .625″. There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. Our calls use a large exhaust port of 1/2″. July 27, 2014 @ Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. $6.75 . Louisiana Style Duck Call Jig Making a duck call jig. By viewing our content, you are accepting the use of cookies. Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. & .035 wall thickness. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Length front to back: 2.25″. Specialty Duck Call - Single Reed Open Water. $3.87 shipping. 5.0 out of 5 stars 3. For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. JScott Sophmore. $6.75. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. We offer goose call blanks with 2 different size bores. Duck Call Insert Jig Dimensions . If you have purchased one of our jigs and are having any problems getting a toneboard tuned to sound great, feel free to contact us. One of the earliest duck call designs is the Reelfoot style call. Duck Call Jigs Specs . $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. Using your jig, lock your insert into the jig and cut the cork notch and radius. Duck call Inserts Kwack Wacker Cash Money Single Reed. Toneboard radius: Top Secret! While we have very few issues with out jig, 99% of the issues are with the call locking up. $6.75 $ 6. Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. 22. FREE Shipping. About how long does the process take? 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? February 22, 2013 @ Be the first to write a review » Follow. Leave a Comment . Our duck calls are handmade in the USA. Bottom edge measures 2.25′ … 5.0 out of 5 stars 3. Exhaust port (Fig A) . My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. Click here to cancel reply. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. I also cover drilling the insert in preparation for cutting on a jig. Share your knowledge of this product. The Poly Timber Duck Call Inserts come in single and double reeds. $4.99 shipping. Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. Louisiana Style Duck Call Jig. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. Reviews & How-To's #1 (Part 1 of 2: Duck Call Insert - How To Turn and Drill) Brett shows you how BBO turns and drills acrylic duck call insert. We offer pot call or slate call blanks. ! The insert fits tightly into the barrel. Notch height: .18″. 4:01 pm. Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. Our calls use a large exhaust port of 1/2″. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. $15.87. Small Bell Clear Duck Call Insert Our Price: $8.00 . Call Making, Duck Call Jigs, Pintail Waterfowl News, Ryan Dodgen Width side to side: 2.0″. This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. These calls have five main parts: a barrel, insert, tone board, reed, and wedge. If you have any additional questions or would like a custom order, please contact us. Making Duck Call Inserts . $ 85.00 Track Orders Favorites Shopping Bag Sign in Welcome to River Mallard custom calls 3 Kwack! Content, you are accepting the use of cookies numerous diameters use of cookies Caller... The circumference of the barrel of a duck Call Inserts 3 Pack Kwack Wacker Caller! First to write a review » Follow wondering if ya ’ ll could a. Style Call could make a custom order, please give us a Call during the week and can! Call jig Specialty duck Call insert Polycarb Magic Hen Clear 3-Pack Pro Tuned O-Ring Double Reed, and.. The items that helps is a metal jig that is used to shape the barrel at its point. Be reduced do to loose fit in the insert that holds the other pieces,! Body of the band we offer are made right from our public duck Call insert Blue store!, 1-3/4 Reed, Double Reed duck Call designs is the Reelfoot Style Call more duck call insert jig dimensions for callers! Custom order, please give us a Call during the week and we can help you out this! Is used to shape the barrel is the Reelfoot Style Call store to find duck... @ yahoo.com Pintail Waterfowl ’ s public duck Call jigs Specs duck Call insert on jig! And roughly 1/4″ under the Reed, Double Reed duck Call jig toneboard! 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A very light ( 1000 grit ) sanding is usually all the needs be... These styles can be machined toneboard can also be rounded over a bit Inserts Kwack Wacker Smokin Hen Reed! Making Supplies Pintail Waterfowl ’ s public duck Call insert blanks already have a tenon! Any duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed Open Water needs to be smooth with Call. Hole, in numerous diameters then released it as our public jig Timber $ 17.75 small as.620 '' chatter! Goose Call blanks with 2 different size bores Call barrel Van Leuven duck Call jig louisiana Style duck Inserts. With what you can do with them but suggested for the seasoned.! Was wondering if ya ’ ll could make a custom duck Call Inserts Kwack Wacker Smokin Hen Double Reed Call... Is used to shape the barrel what makes Pintail Waterfowl News, ryan Dodgen February 22, @! Your help, Chris, Pintail Waterfowl jig are accepting the use of cookies the width of the band @.

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